Must-Read Generator Visual Inspection Checklist

Table of Contents

1. Introduction
2. Environmental Considerations
3. Fuel Level
4. Batteries
5. Oil
6. Coolant
7. Hoses
8. Mainline Circuit Breaker
9. Generator Position
10. Hours
11. Block Heater
12. Conclusion

Introduction

In this article, we will discuss the importance of conducting visual inspections on a generator. Regular visual inspections are crucial to ensuring the proper functioning and longevity of your generator. We will guide you through a comprehensive checklist of items to inspect, including environmental considerations, fuel level, batteries, oil, coolant, hoses, mainline circuit breaker, generator position, hours, and block heater. By following this checklist and performing visual inspections regularly, you can identify any potential issues and take appropriate action to prevent major problems. Let's dive into the details.

1. Environmental Considerations

When approaching the generator system, it's essential to consider the environment around it. Look out for critters, such as rats, snakes, bees, spiders, or ant mounds, that may be present in and around the generator enclosure. Additionally, inspect the generator enclosure for any burn marks, bulging panels, debris, or foul odors. If You Notice any concerning signs, contact power pro techs customer care for immediate service.

2. Fuel Level

The fuel supply plays a crucial role in the operation of the generator. Ensure that the unit has the proper amount of fuel to eliminate the possibility of running out during critical times. Different types of fuel storage may be used, such as base tanks or belly tanks. These tanks usually have a percentage gauge to indicate the fuel level. It is recommended to keep the fuel level at no more than 90 percent full to account for normal fuel expansion due to temperature changes. This helps prevent accidental overflows and environmental hazards.

3. Batteries

Visual inspection of the batteries is essential to ensure their proper functioning. Check the battery terminals for security and signs of corrosion. Look for any damage, such as bulging, cracks, or other visible signs of damage. If you notice a foul, rotten egg smell from the battery, stop the inspection and contact ppt customer care to schedule a service call, as this indicates an overcharged battery that can cause serious equipment damage if not addressed.

4. Oil

Proper lubrication is vital for the generator's internal components. The oil dipstick provides an easy way to check the oil level in the engine. If the oil level is below the recommended mark, contact ppt customer care to investigate the cause of the low oil level situation. Insufficient oil can lead to excessive friction, causing damage to the cylinder wall and piston.

5. Coolant

The coolant system in the generator helps maintain the internal temperature of the engine. Check the coolant level using an overflow bottle or sight Glass. The coolant should appear clear and bright. If the coolant looks brown, muddy, or cloudy, contact ppt customer care to schedule a service call for system flushing and refilling with the proper coolant.

6. Hoses

Inspect the Rubber hoses used to deliver oil, fuel, or coolant within the system. Look for signs of bulging, brittleness, or discoloration, as these indicate potential hose failure. If any hoses appear questionable or ready to burst, immediately contact ppt customer care to schedule a service call before it becomes an emergency.

7. Mainline Circuit Breaker

The mainline circuit breaker is responsible for disconnecting the generator from the load and protecting the circuit from short circuits. Always ensure that the mainline circuit breaker is in the closed position when operating the generator. Confirm its position to ensure the load is being powered during a power outage.

8. Generator Position

The generator should be in the auto position to receive start signals from the transfer switch during power outages or exercise. If the generator is in the manual position, it will start immediately, but it will not automatically start during power outages. Therefore, ensure the generator is in the auto position before leaving it.

9. Hours

Most control panels Record the amount of time the generator has run. Check the display to see the Current running time. This information helps in scheduling maintenance and keeping track of the generator's usage.

10. Block Heater

The block heater maintains a specific temperature for the engine block during colder months. You can check if the block heater is working by testing the upper hose. The upper hose should be hotter than the lower hose if the block heater is functioning correctly. If the hose is cold, contact ppt customer care to schedule a service call to service or replace the block heater.

Conclusion

Regular visual inspections are crucial for ensuring the reliable operation of your generator. By following the checklist provided in this article, you can identify potential issues early on and take appropriate action to prevent major problems. Remember to contact ppt customer care for any necessary service or troubleshooting assistance. Safeguard your critical power assets with the help of power pro tech services.