Step-by-Step Guide: Installing FMIC on Fiat 500 Abarth

Step-by-Step Guide: Installing FMIC on Fiat 500 Abarth

Table of Contents

1. Introduction
2. Tools Required
3. Preparing the Vehicle
4. Removing the Front Bumper
5. Removing the Skid Plate
6. Removing the Front Lights
7. Loosening the Crash Bar
8. Disconnecting Hoses and Pipes
9. Installing the Engine Front Mount Intercooler
10. Reassembling the Vehicle

Installing an Engine Front Mount Intercooler on a Fiat 500 Abarth

Hey guys, Brian here, owner of Engine Customs and Performance. In today's guide, I'm going to Show You how to install an engine front mount intercooler onto a Fiat 500 Abarth. This upgrade will help enhance the performance and efficiency of your car, so let's dive right in.

Tools Required

Before we begin, let's make sure you have all the necessary tools at HAND. Here's what you'll need:

• Phillips head and flat head screwdrivers
• 3/8 inch socket wrench with extension
• 7mm, 10mm, 13mm, and 15mm wrenches
• 7mm, 8mm, 10mm, 13mm, and 15mm sockets
• T27 Torx bit socket
• Window felt
• Phillips head socket wrench with extension
• 10mm, 14mm, 15mm, and 17mm deep sockets
• Impact gun
• Torque wrench

Preparing the Vehicle

The first step is to Raise the vehicle up in the air and remove the two front wheels. Most factory wheels are equipped with a 17mm bolt, so a 17mm socket will do the trick. Once the wheels are off, we can move on to removing the factory skid plate. This plate is secured with six 10mm bolts, so grab your 10mm socket and remove them. Once the skid plate is off, set it aside.

Removing the Front Bumper

To access the engine front mount intercooler, we'll need to remove the front bumper. Start by removing the screws and bolts that secure the bumper, using a Phillips head and T27 Torx bit socket. Don't forget to also remove the screws on the inner fender LINER on both the passenger and driver's sides. Once everything is detached, you can gently pull back the fender liner to gain access.

Loosening the Crash Bar

With the front bumper removed, we can now loosen the crash bar. There are bolts located in the center, underneath, and on both sides of the crash bar. Start by removing the bolts underneath, followed by the center bolt. Don't discard these bolts, as they can be useful replacements for the skid plate. Finally, loosen the bolts on both sides using a 15mm socket. Do not completely remove them at this point.

Disconnecting Hoses and Pipes

Now it's time to disconnect the various hoses and pipes. Start by removing the hose clamps using a 7mm socket and prying the hoses apart. Be careful, as some hoses may be stuck and require a bit of force to remove. Next, remove the cooling ducts for the side mount intercoolers using an 8mm socket. Keep track of the bolts and set them aside. Lastly, remove the lower cover by taking out the two bolts using an 8mm socket.

Installing the Engine Front Mount Intercooler

Now for the main event - installing the engine front mount intercooler. Start by routing the pipes and hoses through the designated areas. Make sure to use the provided clamps to secure the connections tightly. Once the intercooler Core is properly placed, tighten the bolts using a 13mm socket. Double-check all the connections and ensure that the clamps are fully tightened.

Reassembling the Vehicle

With the intercooler installed, it's time to reassemble the vehicle. Start by reattaching the front bumper, inner fender liner, and skid plate using the reverse steps of their removal. Make sure to tighten all the screws and bolts to the appropriate torque specifications. Finally, reinstall the front lights, battery tray, and any other components that were removed earlier.

Conclusion

Congratulations! You have successfully installed an engine front mount intercooler on your Fiat 500 Abarth. This upgrade will significantly improve your car's performance and cooling efficiency. Remember to double-check all the connections and tighten all the clamps before taking your vehicle out for a test drive. Enjoy the enhanced driving experience!

Highlights

• Installing an engine front mount intercooler can greatly enhance the performance and efficiency of a Fiat 500 Abarth.
• Proper tools and Attention to Detail are essential for a successful installation.
• The process involves removing the front bumper, disconnecting hoses and pipes, and securely installing the intercooler core.
• Careful reassembly of the vehicle is necessary to ensure all components are properly installed and tightened.

FAQs

Q: What are the benefits of installing an engine front mount intercooler? A: An engine front mount intercooler helps cool down the air entering the engine, leading to increased power and efficiency. It can also prevent heat-related issues that may occur during high-performance driving.

Q: Can I install an engine front mount intercooler on my own? A: While the installation process requires some mechanical knowledge and basic tools, it is possible for experienced enthusiasts to do it themselves. However, if you are not confident in your abilities, it is always recommended to seek professional help.

Q: How long does it take to install an engine front mount intercooler? A: The time required for installation can vary depending on your experience level and the specific setup of your vehicle. It is best to set aside a few hours to ensure a thorough and accurate installation.

Q: Will installing an engine front mount intercooler void my warranty? A: It is important to check with your vehicle manufacturer or authorized dealer to understand the impact on your warranty. Some modifications may result in a voided warranty, while others may be approved if done by a certified professional.

Q: Can I use an engine front mount intercooler on any vehicle? A: Engine front mount intercoolers are designed to fit specific vehicle models and may require additional modifications for proper installation. It is essential to choose a kit that is compatible with your vehicle make and model.