Master Advanced Mill-Turn for Multi-Turret CNC Machines

Master Advanced Mill-Turn for Multi-Turret CNC Machines

Table of Contents:

1. Introduction
2. Development of SolidCam and Milling Machines
3. Machine ID Editor
4. Machine Control Operation
5. Setup and Part Positioning
6. Support for Steel Holders
7. Tool Library and Tool Mounting
8. Manual Turning Operations
9. Simultaneous Turning Operations
10. Balance Roughing and Synchronization
11. Advanced Turning Options
12. Automatic Optimization and Machine Simulation
13. Examples of Machine Configurations and Simulations

Article:

Introduction

In this article, we will explore the development and features of SolidCam, a software module used for milling machines. We will Delve into the history of its development and understand why it has become a popular choice for software in the manufacturing industry. Additionally, we will explore the various options and tools available in the software that make it user-friendly and efficient.

Development of SolidCam and Milling Machines

SolidCam was first introduced in 2010 as a solution for operating complex milling machines that contain multiple turrets and tables. The development team faced the challenge of creating software that was easy to use and learn while providing extensive support for controlling these complex machines. They spent considerable time in factories, conducting research, and learning about the machines to ensure that they developed a software that met the needs of the users.

Machine ID Editor

One of the major changes made during the development of SolidCam was the introduction of the Machine ID Editor. This editor allowed users to define and control the machine they were working with by providing detailed information about its components and capabilities. By defining the machine in the software, users could access all the necessary information about the machine, such as device types, tool mounting details, axis limits, and more. This allowed for easier programming and control of the machine.

Machine Control Operation

With the Machine ID Editor in place, the development team focused on creating an operation that would allow users to control the machine effectively. The Machine Control Operation provided a user-friendly interface through which users could operate the various devices and options defined in the Machine ID. This operation allowed for movement control, tool rotation, spindle orientation, and other essential functions necessary for operating complex milling machines.

Setup and Part Positioning

To further enhance the functionality of SolidCam, the development team introduced an advanced setup feature. This feature allowed users to define the positioning of the part within the machine's space. Users could specify the coordinates of the part in relation to submachine coordinate systems, as well as the mounting points for the tool and holder. This setup information enabled the software to calculate G-code paths accurately and simulate machine movements, ensuring optimal results.

Support for Steel Holders

SolidCam also integrated support for steel holders, which expanded the range of tools that could be used in milling operations. Users could import STL files of steel holders from various manufacturers and define their mounting points on the machine. This feature greatly enhanced the flexibility and versatility of SolidCam, allowing users to work with a wider range of tools and achieve more precise results.

Tool Library and Tool Mounting

The tool library in SolidCam provided users with a comprehensive collection of tool options for milling operations. The library included different insert types, shank Dimensions, and mounting angles to cater to various machining requirements. Users could easily select and mount tools on the machine, specifying the tool's position and orientation. This Simplified the tool setup process and improved overall efficiency in programming and operation.

Manual Turning Operations

SolidCam offered several options for manual turning operations. Users could define tool paths using sketches, allowing the tool to follow specific contours for specialized machining needs. The software supported simultaneous turning, which involved controlling multiple axes for precise cutting and shaping. Additionally, angle grooving was available for creating grooves at different angles. These manual turning options gave users greater control and flexibility in their machining processes.

Simultaneous Turning Operations

Simultaneous turning operations in SolidCam allowed for advanced turning processes that combined multiple axes and tool movements. Users could define master and slave submachines, where the master submachine contained the program and the tool path, and the slave submachine replicated the movements of the master submachine. This synchronization enabled users to achieve higher efficiency and speed in their machining operations.

Balance Roughing and Synchronization

SolidCam introduced balance roughing as a method to remove material at a faster rate. By utilizing two tools simultaneously, the software doubled the feed rate compared to standard roughing operations. The upper turret tool would handle the first step, while the lower turret tool followed with the next step. Synchronization between the tools ensured efficient material removal and reduced machining time.

Advanced Turning Options

For turning operations, SolidCam offered additional advanced features such as part synchronization and trailing. Part synchronization allowed users to control the timing and movement of the upper and lower turrets, ensuring precise machining processes. Trailing enabled users to Create tool paths that followed specific sketches, allowing for complex cutting designs and improved surface finishes. These advanced options enhanced the turning capabilities of SolidCam and provided users with greater flexibility and control.

Automatic Optimization and Machine Simulation

SolidCam aimed to provide users with automated optimization options to streamline the machining process. By analyzing the part and operation parameters, the software could suggest optimal cutting strategies and tool paths. Additionally, SolidCam offered machine simulation functionality, allowing users to Visualize and verify the machining process before running it on the actual machine. These features improved efficiency, accuracy, and reduced the risk of errors.

Examples of Machine Configurations and Simulations

To assist users in demonstrating the capabilities of SolidCam, a collection of machine configurations and simulations were provided. These examples showcased different kinematics and operations, ranging from one rotary turret and one table to more complex setups. The demonstrations included tool mounting, balance roughing, simultaneous turning, and various machining operations. Users could download these examples and use them for presentations or as references for specific machine configurations.

Conclusion

SolidCam has evolved into a powerful software module that offers extensive features for milling machines. The development team's dedication to ensuring user-friendliness, optimization, and flexibility has resulted in a comprehensive tool for the manufacturing industry. With ongoing improvements and updates, SolidCam continues to provide users with efficient and precise machining solutions.

Highlights:

• SolidCam: A comprehensive software module for milling machines.
• Machine ID Editor: Defining and controlling machines with ease.
• Machine Control Operation: Streamlined control of devices and options.
• Setup and Part Positioning: Accurate positioning and G-code calculation.
• Support for Steel Holders: Expand tool options with imported STL files.
• Manual Turning and Simultaneous Turning: Flexibility and precision in turning operations.
• Balance Roughing and Synchronization: Efficient material removal with two tools.
• Advanced Turning Options: Enhanced control and machining capabilities.
• Automatic Optimization and Machine Simulation: Streamlining the machining process.
• Examples of Machine Configurations and Simulations: Demonstrations for presentations and reference.

FAQ:

Q: Can I import STL files of steel holders into SolidCam? A: Yes, SolidCam supports the import of STL files for steel holders, allowing for a broader range of tool options.

Q: Can I define tool paths using sketches in SolidCam? A: Yes, SolidCam offers the option to define tool paths using sketches, providing users with more control over their machining processes.

Q: Does SolidCam support simultaneous turning operations? A: Yes, SolidCam supports simultaneous turning operations, allowing users to control multiple axes for precise cutting and shaping.

Q: How does SolidCam optimize the machining process? A: SolidCam provides automatic optimization options by analyzing the part and operation parameters, suggesting optimal cutting strategies and tool paths.

Q: Can I simulate the machining process before running it on the actual machine? A: Yes, SolidCam offers machine simulation functionality, allowing users to visualize and verify the machining process before implementation.

Q: Are there pre-configured machine examples available in SolidCam? A: Yes, SolidCam provides pre-configured machine examples and simulations that users can download and use for presentations or reference.